Efficient intralogistics for mechanical engineering and spare parts

Ein großer Stapel verschiedener Metallzahnräder, Kolben, Stangen und anderer mechanischer Motorenteile, die dicht aneinandergereiht sind und die komplizierten Komponenten von Industriemaschinen zeigen, die für die Ersatzteillogistik im Maschinenbau unerlässlich sind.

Speed and reliability are critical – in the distribution of components and spare parts, every minute counts. Manufacturers from the automotive industry, mechanical engineering, plant engineering, and various product producers must supply their customers reliably and on time.

DFT supports these companies in optimally organizing their intralogistics and gaining a decisive edge through intelligent sorting and conveying systems.

Challenges in Spare Parts Logistics

Spare parts logistics in mechanical engineering faces complex requirements that demand rapid responsiveness, high flexibility, and precise processes.

Product diversity

The industry is characterized by an enormous range of components with a wide variety of sizes, shapes, and weights—from tiny electronic parts to heavy machine elements.

Delivery pressure

Spare parts often need to be available at short notice – same-day or next-day delivery are standard requirements, especially in the event of unplanned breakdowns.

Fluctuations in demand

Demand is difficult to predict and subject to significant fluctuations, for example due to sudden service calls or seasonal peaks.

Shipping complexity

Different shipping channels and transport company requirements necessitate flexible and rapid distribution, often on an international scale.

Solutions for components and spare parts from DFT

DFT develops customized conveyor and sorting systems for the specific requirements of spare parts and component logistics. Our solutions ensure smooth material flows, short throughput times, and maximum process reliability—from goods receipt to shipping. They can be flexibly scaled and seamlessly integrated into existing intralogistics structures. This is how we create the basis for fast, error-free, and future-proof distribution.

Ein großes Lager mit Förderbändern und Sortieranlagen für Pakete unterstützt die Ersatzteillogistik im Maschinenbau. Mit Kartons gefüllte Regale säumen die rechte Seite, während Arbeiter in der Nähe der Maschinen einen automatisierten Auftragsabwicklungsprozess hervorheben.
Ein Lager mit einem großen, automatisierten Förderbandsystem, das Kartons verschiedener Größen durch den Raum transportiert. Der Raum ist sauber und industriell mit grauen Böden und weißen Wänden.
Ein geräumiges Lagerhaus mit mehreren Förderbändern und Sortiergassen, die von gelben Geländern begrenzt sind und zum Sortieren und Transportieren von Paketen dienen. Der Bereich ist mit Oberlichtern gut beleuchtet und hat eine hohe, offene Decke.
Ein großes Textilfördersystem mit zahlreichen weißen Stoffstücken, die an Schienen in einer geräumigen Industrieumgebung aufgehängt sind. Das System ist in Reihen angeordnet und bildet vor dem Hintergrund einer metallischen Decke ein komplexes, geordnetes Muster.
Ein großes Lager mit Regalen voller Kartons und einem komplexen Fließbandsystem zum Sortieren und Bewegen von Paketen. Der Raum ist hell und aufgeräumt, mit verschiedenen Paketen, die auf den Förderbändern transportiert werden.
Blick aus geringer Höhe auf Reihen großer weißer und schwarzer EcoPocket-Stoffbeutel, die an Metallschienen in einer modernen Industrieanlage aufgehängt sind und einen symmetrischen, tunnelartigen Effekt erzeugen.
In einem Lager oder Distributionszentrum bewegen sich mehrere Kartons unterschiedlicher Größe entlang eines Cross Belt-Förderers, bereit für den Versand oder die Sortierung.
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Process excellence from goods inbound to outbound

DFT offers integrated conveyor and sorting systems that cover all relevant process steps in spare parts logistics.

✅ Goods inbound & separation

Automated systems for receiving, separating, and identifying incoming goods—for a smooth start to the logistics process.

✅ Buffer & storage systems

Intelligent conveyor technology for temporary storage and buffering of components – ideal for fluctuating order situations or for synchronizing processes.

✅ Order picking

Precise picking and consolidation of components and spare parts – regardless of quantity or variety of items.

✅ Returns handling

Efficient solutions for accepting, sorting, and reintegrating returns—particularly relevant for spare parts with high replacement rates.

✅ Shipping preparation & packaging

Automated infeed to packaging stations, labeling, and shipping preparation—for fast and error-free delivery.

✅ Outbound sortation

Automated distribution of parcels and shipments to different CEP service providers and transport networks.

✅ System integration & control

DFT offers not only hardware, but also the appropriate control technology and IT connectivity – for consistent transparency and process reliability.

DFT – Your partner for spare parts and component logistics

Only with a powerful intralogistics concept can these requirements be implemented economically and reliably. With our many years of experience in order processing and distribution, DFT develops customized systems that guarantee maximum efficiency in both the warehouse and the shipping area.

Contact us now – and rethink logistics

Your added value with DFT

Companies using DFT solutions in spare parts and component logistics achieve the following benefits:

A black and white line drawing of a rocket ship with a circular window, tilted upward as if launching, with lines behind it representing movement or speed—symbolizing the swift efficiency of spare parts logistics.

Fast flow of goods

Automated sorting and optimized material flows significantly reduce throughput times.

Eine Person, die über einen Schreibtisch gebeugt ist, den Kopf in den Händen, umgeben von zerknitterten Papieren; ein großes, verworrenes Gekritzel ragt über sie hinweg und steht für Stress oder Überforderung.

Less errors

Intelligent systems minimize errors in picking and shipping – for greater reliability.

Eine Silhouette einer Person, die an einem Schreibtisch sitzt und an einem Computer arbeitet. Die Person scheint zu tippen oder die Tastatur zu benutzen, wobei Stuhl, Schreibtisch und Monitor deutlich sichtbar sind.

High flexibility

Our solutions adapt dynamically to different shipping routes and delivery requirements.

Eine Stoppuhr mit einem in der Mitte gekreuzten Schraubenschlüssel und Schraubenzieher, die Werkzeuge zur Reparatur oder Wartung eines manuellen Fördersystems in einer Uhr symbolisieren, auf weißem Hintergrund.

Efficient use of resources

Smart intralogistics solutions ensure optimal utilization of personnel, space, and technology.

A black and white shield icon with a bold outline and a solid black segment on the left side, symbolizing protection or security—ideal for representing Push Tray Sorter systems—on a white background.

High process reliability

Seamless IT integration ensures error-free processes and complete traceability.

A filled square with an outward-pointing arrow from the top right corner overlaps a larger dashed square and symbolises ‘Expand’, ‘Open in new window’ or the activation of functions such as a push tray sorter.

Scalable processes

Our systems can be flexibly adapted to growing requirements and new locations – for long-term investment security.

Discover other industries:

A large pile of brown cardboard boxes is stacked chaotically, each box featuring labels and shipping symbols. The boxes vary slightly in size and are uniformly sealed, creating a dense and crowded appearance. The parcels are part of the parcel logistics.

Postal and parcel logistics

Speed is crucial in parcel logistics – and DFT offers the right solution. With the Push Tray Sorter and other smart sorting technologies, order is maintained even when parcel volumes are high. A wide variety of shipments are processed precisely and efficiently.

Parcel logistics
A woman with long hair smiles while shopping in a clothing store. She is holding a garment on a rack filled with colorful clothes. Theres a changing area in the background, and another person looking in a mirror.

Circular economy

Ecological responsibility and economic benefits are not mutually exclusive – DFT proves this with innovative recycling solutions in reCommerce. Thanks to modular systems, used products are returned to the goods cycle in a resource-efficient and structured manner.

reCommerce
A person walks through a facility with many green garments hanging on racks, each covered in clear plastic bags—a clean, organized space with industrial design elements, possibly preparing orders for eCommerce fulfillment.

Apparel industry

In the fashion industry, speed is just as important as style. DFT offers flexible intralogistics solutions that meet the dynamic requirements of the fashion world. Whether stored hanging or lying flat, DFT combines technical expertise with extensive industry experience.

Fashion logistics
A pharmacist talks to a customer at a pharmacy counter. The woman is wearing a white coat with orange details, and the man is dressed in a black jacket. They are separated by a clear protective screen. A bag of items is on the counter.

Pharmaceutical Wholesale

DFT demonstrates how sensitive medications can be picked safely and efficiently with AutoPocket®. Whether in pharmaceutical wholesale, mail-order pharmacies, or click-and-collect services.

Pharma Wholesale
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