Initial Situation

An automated packaging conveyor belt carries cardboard boxes through a bustling warehouse. In the background, shelves brimming with similar boxes hint at a seamless packing and shipping system. The bright lighting accentuates the efficiency of the organized inventory process.

An international fashion and e-commerce provider processes a large number of outbound shipments every day. The proportion of small packages and shipping envelopes is steadily increasing. At the same time, the variety of packages is growing: From very small shipments to compact boxes and larger packages, different sizes must be transported and sorted quickly, reliably, and in a space-efficient manner.

During peak periods, traditional sorting solutions reach their capacity limits. Different package sizes cannot always be processed with the same efficiency, while the available space in the distribution center is limited.

Challenges

The challenges include:

  • Ensuring high throughput in the outbound area
  • Efficiently processing small packages and shipping envelopes
  • Reliably handling a variety of package sizes
  • Making optimal use of available space
  • Intelligently combining transport and sorting functions
  • Targeted use of the respective strengths of different systems
A woman in an orange safety vest stands in a warehouse, smiling as she holds a tablet. She leans against metal shelving, with stacked boxes and blurred storage racks hinting at the bustling world of online trading logistics in the background.

Solution: AutoPocket® combined with the Push Tray Sorter

To meet these requirements, a combined solution consisting of AutoPocket® and Push Tray Sorter is used. Each system performs the task for which it is best suited.

Key Benefits

A black and white line drawing of a rocket ship with a circular window, tilted upward as if launching, with lines behind it representing movement or speed—symbolizing the swift efficiency of spare parts logistics.

Higher throughput

Different shipment streams can be processed in parallel and efficiently

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Efficient Package Coverage

Small packages and shipping envelopes are processed via the AutoPocket®; other sizes are processed via the Push Tray

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Space-saving design

The bag makes particularly efficient use of available space, especially when handling many small shipments

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Targeted use of the System

Every technology works best where it delivers the greatest benefit

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Future-proof design

The solution can be configured to handle increasing volumes and changing shipment profiles as early as the planning stage

AutoPocket®

Ein an der Decke montiertes Taschensorter-System mit zahlreichen weißen Plastiksäcken oder -beuteln, die in Reihen an Metallschienen hängen und üblicherweise in der Industrie oder in Lagerhäusern zum Sortieren oder Transportieren von Gegenständen verwendet werden.

The AutoPocket® is used primarily for small, lightweight, and compact shipments. It not only handles sorting but also serves as a central transport mechanism within the outbound shipping area. This allows many small packages and shipping envelopes to be routed through the system in a space-saving and efficient manner.

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Push Tray Sorter

The Push Tray Sorter complements the solution for additional package sizes and high throughput. It allows for the processing of shipments that are better suited to this technology due to their size, shape, or weight. This results in a flexible, comprehensive system that efficiently receives, transports, and distributes various types of shipments.

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A brown cardboard box with a barcode label moves along a blue and white conveyor belt, directed by a Push Tray Sorter inside a modern industrial sorting facility.

Conclusion

The combination of AutoPocket® and Push Tray Sorter creates a flexible and high-performance solution for outbound shipping. The AutoPocket really shines when handling small packages and shipping envelopes, while the PushTray Sorter efficiently handles additional package sizes and high throughput. The targeted interaction between the two systems ensures that existing capacities are utilized optimally and that different shipment formats are processed efficiently. The result is a space-saving, high-performance, and future-proof solution for the growing demands of outbound shipping.

Working together to optimize outbound shipping