In modern industry, it is not only the performance of a plant that determines its success, but above all its operational readiness. Unplanned downtime, unexpected malfunctions and inefficient maintenance intervals are the biggest challenges for production companies.
The Predictive & Preventive Services of the DFT Condition Monitoring Center go one step further: instead of reacting to problems, they can be prevented in advance. Intelligent data analysis enables us to detect performance fluctuations, imminent damage or deviating behavior at an early stage so that targeted countermeasures can be taken - long before a critical system condition is reached.
Within the scope of predictive services, problems can be detected before they occur by continuously analyzing operating data. With the help of machine learning, artificial intelligence and advanced diagnostic systems, our experts monitor the condition of your system around the clock.
Comparison of actual and target values at assembly and system area level
Detection of the smallest deviations before they lead to serious problems
Detailed forecasts on the condition and service life of components
Practical example:
A drive in a conveyor system shows an increased temperature – sign of possible bearing or motor damage. Thanks to our predictive services, the component can be serviced or replaced before it fails. This allows you to avoid production downtime, high repair costs and delivery delays.
This approach uses preset parameters to forecast when maintenance is required. This enables precise planning and reduced downtime. Preventive maintenance follows a maintenance program based on previously defined consumption units, such as time intervals or meters.
Extended service life: Regular maintenance helps to extend the service life of the product
Fast implementation: can be carried out quickly and without continuous data analysis
Regular maintenance: service times at defined intervals and threshold values
Practical example:
Critical wear of a component in a conveyor system can mean that products can no longer be transported reliably. Thanks to a perfectly coordinated maintenance interval, preventive services can detect this creeping wear at an early stage and replace parts before the system breaks down.
✔ Maximum operating time
Reduction of unplanned downtimes through proactive monitoring and maintenance.
✔ Cost optimization
Reduction of emergency repairs and efficient use of maintenance budgets.
✔ Targeted maintenance
Maintenance work is only carried out when it is really necessary.
✔ Longer service life for your systems
Intervening at an early stage prevents consequential damage and extends the service life of components.
✔ Increased safety
Critical conditions are identified and rectified before they pose a risk to employees or production processes.
Systems installed from 2023:
Systems installed between 2019 and 2022:
Systems installed before 2019:
With Service Desk contract:
Our experts automatically implement countermeasures and coordinate them directly with your building services. You benefit from all-round secure operation in which faults are detected and rectified immediately.
Without a fixed contract:
You have the option of calling up analyses and reports from the DFT Condition Monitoring Center flexibly - either as a regular subscription or ad-hoc for a one-time payment. payment.
Use the intelligent data analysis of the DFT Condition Monitoring Center to maximize your system availability, optimize maintenance costs and avoid unplanned downtimes.