Sorting Redefined

Growing product diversity, increasing shipping volumes, limited space – complex requirements pose new challenges for logistics.

If you want to remain competitive today, you need intelligent systems that automate processes, shorten throughput times and are flexibly scalable.

Whether for flat items, mixed product ranges or hanging products – with these Flat sorter and Pocket Sorter systems you can optimize your intralogistics sustainably:

  • Push Tray Sorter vertical
  • Push Tray Sorter horizontal
  • Split Tray Sorter
  • Cross Belt Sorter
  • AutoPocket®

Free product booklet

Find the perfect solution for your logistics challenges

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Several cardboard packages move along conveyor belts inside a warehouse, guided by a Push Tray Sorter for efficient sorting and shipment. The industrial surroundings feature metal fencing and advanced machinery. An industrial conveyor system hangs up many suspended EcoPocket bags made of white fabric with black trim. A conveyor belt system in a warehouse, inspired by LogiMAT solutions, transports parcels wrapped in black, blue, and grey plastic. The area appears organized and industrial, designed for efficient sorting and delivery. Ein durchsichtiger Plastikbeutel, der ein Paket enthält, bewegt sich entlang eines Split-Tray-Fördersystems in einer Industrieanlage mit Metallstrukturen und roten Akzenten. A top-down view of a modern warehouse with multiple conveyor belts and push tray systems sorting packages, surrounded by tall storage racks and metal barriers in a clean, organized environment.
Sorterfinder

Find your sorter solution in 5 steps

Automated sorting systems enable fast and precise handling of parcels, orders, or production materials. However, choosing the ideal solution can be challenging – especially when individual requirements must be aligned with high standards for quality and seamless operations. Discover which system from our sorter portfolio is the right fit for you – fast, uncomplicated, and reliable!

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In which industry should the sorter be used?

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Which use case should be mapped?

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What is the maximum weight of the objects (excluding special objects)?

Special objects are products that only occur in small quantities and exceed the upper weight limit. Designing the automated sorting system for special objects would possibly lead to oversizing.

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What is the maximum height of the regular objects (without special dimensions)?

Special sizes of products that only occur in small numbers and exceed the upper product dimensions. Designing the automated sorting system for special dimensions would possibly lead to an unwanted restriction of the sorter technology.

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What is the maximum number of items to be sorted per hour?

Your result

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Push Tray Sorter horizontal

Push Tray Sorter horizontal

Throughput

9,640 trays/h (1 induct) | 19,280 trays/h* (2 inducts) | *Configuration as 2 virtual sorters at maximum speed; performance may vary due to system configuration

Speed

up to 1,2 m/s

Max. Product Size (B x L x H)

610 x 620 x 400 mm

Weight

Min. 0,1 kg | Max. 31,5 kg

Product Task

Semi-automatic or full automatic

To the product
Push Tray Sorter horizontal Request a quote
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Push Tray Sorter vertical

Push Tray Sorter vertical

Throughput

9,640 trays/ h (1 induct station)

Speed

up to 1,2 m/s

Max. Product Size (B x L x H)

610 x 620 x 400 mm

Weight

Min. 0,1 kg | Max. 31,5 kg

Product Task

automatic

To the product
Push Tray Sorter vertical Request a quote
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Split-Tray Sorter

Split-Tray Sorter

Throughput

Single tray: 9,975 trays/h with 1 feed area & 19,950 trays/h* with 2 feed areas || Double tray: 19,950 trays/h with 1 feed area & 39,900 trays/h* with 2 feed areas || *Configuration as 2 virtual sorters at maximum speed, performance may vary due to system configuration

Speed

up to 1.33 m/s

Max. Product Size (B x L x H)

760 x 380 x 250 mm

Weight

Min. 0,05 kg | Max. 7,5 kg

Product Task

Manual or automatic

To the product
Split-Tray Sorter Request a quote
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Cross Belt Sorter

Cross Belt Sorter

Throughput

15,650 carriers/h (1 feed area) | 31,300 carriers/h* (2 feed areas) *Configuration as 2 virtual sorters at maximum speed; performance may vary due to system configuration

Speed

up to 2.5 m/s

Max. Product Size (B x L x H)

800 x 1200 x 500 mm (when using double carriers)

Weight

Min. 0,1 kg | Max. 50 kg

Product Task

Semi-automatic or full automatic

To the product
Cross Belt Sorter Request a quote
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AutoPocket<sup>®</sup>

AutoPocket®

Throughput

7,500–10,000 pockets/h system rate || 10,000–13,000 pockets/h component rate

Speed

0.5 m/s

Max. Product Size (B x L x H)

600 x 400 x 150 mm / 23.6 x 15.7 x 5.9 inch

Weight

min. 0.005 kg / 0.01 lbs | max. 3 kg / 6.6 lbs

Product Task

manual or automatic

To the product
AutoPocket® Request a quote
Restart

The modular Push Tray Sorter - with 5 core principles for a future-proof solution

With our Push Tray Sorter, we rely on a modular system architecture - for fast implementation, low costs and maximum adaptability. The following principles show how we put this concept into practice:

Standardization

Standardized hardware and software components ensure scalability, lower costs and a faster time to market.

Quiet running technology

Energy-efficient and low-noise - for better working conditions and reduced operating costs.

Pre-assembled modules

Faster installation and commissioning at the customer's premises, minimizing downtime.

Automated electrical design

Automatic generation of circuit diagrams and PLC code increases accuracy and reduces the error rate.

Simple integration via API

Thanks to the OpenAPI interface and comprehensive documentation, software connection is quick and uncomplicated - even before physical installation.

The sorting solutions from DFT at a glance:

Ein an der Decke montiertes Taschensorter-System mit zahlreichen weißen Plastiksäcken oder -beuteln, die in Reihen an Metallschienen hängen und üblicherweise in der Industrie oder in Lagerhäusern zum Sortieren oder Transportieren von Gegenständen verwendet werden.

AutoPocket®

Whether incoming goods sorting, e-commerce processing, store delivery or dispatch sorting – the AutoPocket® system offers as a Pocket Sorter a flexible solutions with modular components that are tailored to the respective application.

Advantages at a glance:

  • Automatic or manual loading and automatic unloading minimize manual effort.
  • Opening and dispensing of items during the journey at full speed.
  • Efficient handling of returns and pre-picks thanks to direct loading process and dynamic buffering.
Das Bild zeigt den Split Tray Sorter, eine automatisierte Logistik Lösungen von DFT im Omnichannel Fulfillment.

Split Tray Sorter

The Split Tray Sorter is ideal for sorting flat items such as clothing, books and pharmaceutical products. At the target point, the tray opens and the product falls into a container, box or onto a chute.

Advantages at a glance:

  • Low maintenance and manageable initial investment.
  • Automatic or manual product loading possible.
  • Central barcode capture directly on the sorter.
  • Different tray sizes for different product sizes.
A conveyor belt system in a warehouse, inspired by LogiMAT solutions, transports parcels wrapped in black, blue, and grey plastic. The area appears organized and industrial, designed for efficient sorting and delivery.

Cross Belt Sorter

The Cross Belt Sorter is based on tried-and-tested components and enables an extremely flexible, three-dimensional structure thanks to ascending and descending sections as well as curves on both sides.

Advantages at a glance:

  • Gentle infeed and outfeed minimizes damage and maintains product quality
  • Belts arranged crosswise to the direction of travel for picking up and discharging a wide variety of items.
  • Three-dimensional design for maximum flexibility
  • Patented energy management and communication system for minimum downtimes.
Luftaufnahme eines modernen industriellen Fördersystems mit mehreren schwarzen Bändern, Metallstrukturen und einem integrierten Push Tray in einem großen Lager oder einer Fabrikanlage.

Push Tray Sorter vertikal

The vertical design of the Push Tray Sorter offers optimum sorting results with minimum space requirements. The arrangement of the target points on both sides means that the available space is used efficiently.

Advantages at a glance:

  • Efficient use of space thanks to vertical arrangement.
  • Simultaneous sorting of a wide variety of items.
  • Precise and gentle ejection of products.
  • Use of modular components for easy adaptation and expansion.
  • Low operating costs and fast serviceability.
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DFT - Your expert for highly automated sorting systems

Schwarzes und weißes Symbol zweier Hände, die sich unter einem Schild mit einem Häkchen schütteln, das Vertrauen, Partnerschaft und Sicherheit symbolisiert - ideal für die Darstellung einer Vereinbarung über Funktionen wie ein Push-Tablett.

120+ brands

Over 120 well-known brands worldwide rely on DFT's technology and expertise to master their logistical challenges.

Einfaches schwarzes Liniensymbol eines Lagers oder Lagergebäudes mit einem großen Eingang und gestapelten Kisten oder Paketen im Inneren, das Inventar, Lagerung oder Versand symbolisiert.

340+ distribution centers

DFT has successfully established more than 340 distribution centers worldwide and supported its customers' warehouse and shipping logistics.

Schwarzes Umriss-Symbol eines gebeugten Armmuskels über einem lächelnden Gesicht, das Stärke und Positivität symbolisiert und an die Zuverlässigkeit eines Push Tray Sorter erinnert, auf weißem Hintergrund.

Versatile partner

Intralogistics | Automation | Sequencing and sorting systems | Dispatch sorting | Returns management

Sorting Redefined - Discover the future of sorting

Our sorting solutions are made for maximum performance with minimum effort: fast and flexible for any product variety.
Discover how intelligent technology optimizes your processes – from design to implementation.

👉 Get the booklet and boost your efficiency