Continuous Analysis of the Production Facilities

Modern production systems generate a large amount of data that provides valuable insights into their current condition and performance. The DFT Condition Monitoring Center uses this data in a targeted manner to detect performance fluctuations, malfunctions or impending faults at an early stage and proactively initiate measures - before critical system states occur.

Targeted Measures for Maximum Safety

A person in a hard hat uses a tablet in a control room, overseeing automated packaging processes. The background reveals multiple computer screens. Overlaid icons represent connectivity and analytics, including a light bulb, gear, wrench, and globe.

The continuous analysis of PLC control data provides you with a transparent overview of the performance and condition of your system. Our experienced data analysts compare actual data with target values at module and system area level, identify deviations and initiate preventive measures. This helps to avoid unplanned downtimes and maximize system availability.

Your Benefits with the DFT Condition Monitoring Center:

✔ Early error detection

Our system detects anomalies and critical developments before they become a real problem. This helps you avoid unplanned downtime and expensive repairs.

✔ Optimized system performance

Continuous analysis and data-based optimization ensure maximum efficiency and availability.

✔ Cost savings through preventive measures

Instead of reacting to faults, you can act with foresight and reduce maintenance and repair costs in the long term.

✔ Detailed diagnoses & recommendations

We offer transparent and well-founded insights into the performance of your system so that you can make targeted improvements.

✔ Flexible service model

You decide how you benefit from our analyses and services

Which systems can participate?

Systems with commissioning from 2023:

  • already preconfigured and send all machine data automatically to the DFT Condition Monitoring Center

Systems between 2019 and 2022:

  • may require a PLC update to record all relevant data and transmit it to DFT

Systems commissioned before 2019:

  • an individual check is required to assess whether retrofitting is possible
Two engineers in high-visibility jackets and helmets work at a control station with multiple monitors displaying data, graphs, and technical diagrams related to automated packaging. One points at the screen while discussing the information.

Service Models customized to your Needs

1. full service with service desk contract

DFT takes over the active management of identified problems. Measures are initiated directly and coordinated with your building services. Maximum operational reliability thanks to rapid response and professional support.

2. flexible use without a fixed contract

You can call up analyses and findings from the DFT Condition Monitoring Center on a regular basis as part of a subscription contract or ad hoc for a one-off payment.

Secure your system for the future!

The DFT Condition Monitoring Center helps you to make your processes safe, efficient and reliable. Optimize your system performance with intelligent data analysis - find out more and take part now!

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